Shandong Getweld Machinery and Equipment Co., Ltd.  

Product Name: Electric Water Heater Production Making Machine Model NO.: Electric Water Heater Production Line Production Scope: Product Line Rhythm: Flow Production Line Flexible Production: Lean Production Automation: Automation Certification: ISO, SGS Automatic Production Line: Comprehensive Transmission Type: Flexible Condition: New Type: Fully Automatic, Semi Automatic Color: Customized After-Sales Service Provided: Engineers Available to Service Machinery Overseas Trademark: GETWELD Transport Package: Wooden Box or Nude Package Origin: China Product Description Electric Water Heater Production Making MachineGetWeld are devoting ourselves in designing and supplying water heater production line and Auto. Welding system. With professional team, we focus on full innovation solutions based on continuously enhanced technology, not just supply separate and conventional machines, but concentrating on follow-up project automation upgrading, we offer continuous and prospective project proposal. Keeping on site production supervision and phased acceptance can make sure of perfect product quality and reliable machine performance. Before machines are dispatched, equipment system integration and successful trial running on line is our advantage. And professional commissioning and training is one of work.Electric Water HeaterProduction FlowInner tank: decoiling and straightening--cutting to length-- rolling -- straight seam welding-- flaring-- assembly-- girth welding-- mounting plate welding-- T month repair welding -- leakage testing-- sandblasting-- sweeping-- enamel coating-- drying-- sinteringOuter tank:cutting to length--laminating-- punching-- pre-rolling -- bending-- lapping -- neckingInner end cap: decoiling and straightening-- cutting to length-- press cutting material-- draw forming-- edge trimming-- punch flange & nozzle hole-- flange hole turnup-- flange riveting (fixing)-- nozzle hole welding-- hanger welding-- Flange welding-- edge trimming1. Washing line for electric water heater inner tank production lineTechnical Parameters:Workpiece material: CRCWorkpiece size: Cap diameter < 420mm; Sheet width< 1400mmWorkpiece weight:<20KGTechnique speed: V=4.0 m/min(0.6~6.0m/min Changeable)Conveyor type: Horizontal SS net chain conveyorCapacity: Cap 1000pcs/8Hr""Manpower needed: 1Guarantee period: 1 year 2. Rolling machine for electric water heater inner tank production lineTechnical Parameters:Rolling Open:0~+15mm;front and back offset after rolling:<2mm/m;low and rise offset after rolling:<±5mm;rolling straight edge:<10mm;after rolling the max and min dia tolerance:≤6mm;Manpower needed: 1Guarantee period: 1 year 3. Straight seam welding machine for electric water heater inner tank production lineWelding technology is one side welding and two sides forming, welding speed is ≥800mm/minWelding air: Ar/100%;Welding Protect Air:Ar/100% or AR/95%+H2/5%Protect Air:Ar/100%(back side protect )Manpower needed: 1Guarantee period: 1 year4. Flaring machine for electric water heater inner tank production lineTechnical Parameters:Barrel length: 280-1400MMMax. sheet thickness: CRC=2.5MM; Stainless Steel=2.0MMMin. barrel diameter: 280MMMax. barrel diameter: 450MMManpower needed: 1Guarantee period: 1 year 5. Assemble line for electric water heater inner tank production lineTechnical Parameters:Spindle motor speed: 30 r/minSpindle motor power: 3 KWHydraulic motor power: 15 KWHydraulic system pressure: 7 MPaPneumatic system working pressure: 0.7 MPaBarrel diameter range: Φ300~Φ450 mmBarrel length range: 280~1150 mmOne assembly circle period: 20 secondsManpower needed: 1Guarantee period: 1 year 6. Circumferential seam welding machine for electric water heater inner tank production lineWelding way: MAGWelding Method: two welder overlap welding, fixed welder, products rotating; seam welding tracking system, tracking the welding qualityProtection: partial protect, protect arc light,Loading and unloading: automatic loading, mechanical hand air transplant unloading.Manpower needed: 1Guarantee period: 1 year 7. Inner tank leakage testing machine for electric water heater productionInner Tank Capacity: 10-100L;Inner Tank Dia.: Φ280-Φ400;Inner Tank Length: 324-1003mm;Inner Tank Thickness: 0.8mm;Production Capacity: 40S/PcElectric Power Requirements: 3 Phase 380V / 50Hz;1 Phase 220V / 50Hz;Max. Power: 200WMax. Gas Consumption: 1250L/MinMachine Overall Dimension: 2950mmX900mmX2420mmBasin Dimension: 2000mmX800mmX800mmManpower needed: 1 8. Sand blasting machine for electric water heater inner tank production line1. Sandblasting cabinet: frame is made of structural steel. Wall is made of steel sheet. Rubber sheets are adhered to the inside of walls and roof.2. Sand blasting machine: consists of sand blasting machine, sand blasting pipe, sand blasting nozzle.3. Sand recycling system4. Spraying gun moving mechanism5. Control system9. Enameling line for electric water heater inner tank production line1. Mainly used for hanging sintering. Max. size of inner tank: Ф410mm, height: 1400mm2. Max. weight born by single hanger: 60Kg3. Heat source: natural gas. Reference: 8500kcal/m34. Sintering capacity: more than 1500kg per hour (hangers included ).That is more than 60 pcs/hour.5.Temperature ranges: 700ºC~900ºC; it takes less than 90 minutes for a cold furnace to reach 850ºC. 10. Drying furnace and sintering chamber for electric water heater production line1. Chains inside the drying furnace is with length of 40m. It takes about 50-60 minutes for the drying.2.Heat source for drying: adopting the 120ºC hot air which is from heat exchanger.3. Chain speed: 0.5m~5m/min. Adjustable.4. Sintering capacity: more than 60 pcs/h.5. Sintering furnace is designed with heating temperature of 900ºC. 11. Foaming line for electric water heater production linePlat-chain dimension(L×B×H):650×100×2Injection tank length: below 1700mmInjection tank diameter: about φ600Material that injected: POL+ISO(CFC11 or HCFC141b)and could meet water technology foaming.Environment temperature of the running of foaming line: 22ºC~30ºCTemperature of foaming material: 24ºC±3ºCManpower needed: 1Guarantee period: 1 year Our Service*One year free warranty.* Follow-up project automation upgrading.* Technical support.* Be customized according to client's requirments.FAQQ: Can your machine be customized ?A: Yes, we are a professional manufacturer specialized in automatic weldingequipment more than 25 years, we have a strong design & technical team,we can design and manufacture as your requirements.Q: How to get an accurate quotation ?A: Please provide us the detail of the workpiece such as drawings or daily out putQ: What's the shipping cost from China to your country ?A: We can send machine to your port by sea . Customers specify freight forwarders or negotiable shipping methods.Q: Payment terms, MOQ, warranty, FOB...A: Payment terms: 30% down payment against orderMinimum order quantity: 1 setDelivery time: 2-4 months after receipt of formal orderWarranty: 12 months following delivery. We offer online service 24 hours all day long, Skype, Email etc. You can contact us any time.